Friday, January 31, 2014

Best japanese woodworking plans

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Great liquor cabinet woodworking plans

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Liquor Cabinet Woodworking Plans

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Thursday, January 30, 2014

Clamping table woodworking

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Wednesday, January 29, 2014

Guide Woodworking chair

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Wooden Chairs, Folding Wooden Chairs, Antique Wooden Chair, Indian


Wooden Chairs, Folding Wooden Chairs, Antique Wooden Chair, Indian

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Recycled Favelan Wood Chair : TreeHugger

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More or Less: Wood Chairs : Audrey Tempelsman : Freelance Writer


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Tuesday, January 28, 2014

This Week woodworking lancaster pa

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 Schauer Molding Plane Complex Lancaster PA Co Tool Woodworking | eBay


Schauer Molding Plane Complex Lancaster PA Co Tool Woodworking | eBay

Antique Lancaster County PA Blacksmith Hand Forged Hatchet Wood Tool


Antique Lancaster County PA Blacksmith Hand Forged Hatchet Wood Tool

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Made Diningroom Furniture - Dutch Homestead Amish Furniture, DE PA


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The Eyes of the Tiger Scroll Saw Portrait

Aqui está o meu ultimo trabalho em scroll saw, intitulado Olhar de Tigre. Inteiramente feita à mão, esta peça tem cerca de 18 horas de trabalho, desde a criação do pattern até aos cortes na madeira, da instalação do fundo negro até à manufatura da moldura, foi tudo feito por mim. A moldura é feita de pinho escurecido com betume da Judeia e com acabamento em cera de polir.
Este magnífico retrato de tigre mede 57 cm de largura por 70 cm de altura, um tamanho perfeito para um olhar ameaçador e mesmerizante!

Heres my last scroll saw piece, entitled The Eyes of the Tiger. Every piece of it was handmade by me taking me up to 18 hours in all to complete, from the creation of the pattern to cutting the design on the wood, from installing the black backing to hand making the frame, it’s all me. The frame is made of pine wood darkened with Judea bitumen and finished with polish wax.
This magnificent tiger portrait measures 57cm wide by 70cm tall, a size fit for such a menacing, mesmerizing look!



Detail of the tiger’s face where you can see how deep the cut on the wood are.
Detalhe do focinho do tigre onde se pode ver a profundidade dos cortes na madeira.


The first test, in my workshop. Now I can fully envision how it will look in the end.
O primeiro teste, na minha oficina. Assim já consigo visualizar como vai ficar no fim.



Finished cutting. This is what it looks like when I take it off the saw. Looks fragile? That’s because it is!
Terminado o corte. Este é o aspecto quando acaba de sair da serra. Parece frágil? Isso é porque é frágil!

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Monday, January 27, 2014

splinter !!


be careful !! i had this sort of hard white thing on the end of my little finger for 3 weeks or so. i figured i had a piece of steel in there and that it would work its way out. well, sunday it did. i bumped it on the steering wheel and decided i had to investigate ... low and behold, there was a woody looking thing just under the skin surface. i grabbed it tightly with my special sliver tweezers from the lumber yard and gave it a yank.
holy cow !! it was white oak and it was about a half an inch long ... who knew?? it was right up there with the micro pin in the palm for a week event back in 2006. that was my first experience with 2d live xray viewing. so, watch yourself ! ... if you think theres something in there, you might be right ... all for now.
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Sunday, January 26, 2014

Designing a Box Part 1

Given that the weather here is a constant -2˚C (around 28˚F) and we havent seen the sun in weeks, it is not conducive to working in my shop, which, in case you were unaware, is currently located on the balcony of my apartment. Thankfully, we are moving into a new residence and I will be able to return to sawing, chiseling, and in general, whacking away on wood by the end of next month.

As I currently cannot spend time being intimate with a hand tool, I had to figure out something to keep my brain functioning and keep myself moving forward in my quest to master the art of putting two pieces of wood together so they stay that way. I could; of course, while away my hours cruising the web looking for more technical information, but the creative juices are humming so I must find a “fix”.

Before I get carried away in this writing and forget, did you see the latest video WoodTrek.com has posted? I don’t know anyone who isn’t fascinated by carving, whether actually doing it, or just looking at it. Keith’s latest video documentary has Brad Ramsay, of Irion Company, showing us more of his magic with a gouge, this time explaining how to hold it, motivate it and direct it. Definitely an informative filled 4 1/2 minutes.

All right, back to what I plan on doing with my next month.

Creating furniture, whether on a small scale like me, or pumping out whacking big armoires, all require an understanding of design. I have spent a lifetime in design, in one form or another; either in photography, graphic design, architecture and interior design, and have spent a lifetime studying the basis to ensure those designs have been commercially successful. The one thing I have never done, though, is put any formal thought into the in’s and out’s of designing furniture. This abundance of arrogance or lack of understanding has been proven time and again as I have never been completely happy with any particular piece of furniture design I have come up with. While I have never been completely happy with any piece of design I have done, I have noticed that I’m even less enthralled with my furniture pieces. Thinking about it, I feel this is because I have never taken the time to properly understand the design principles that furniture design is based on. I am not alone and I am sure this phenomenon of never being happy exists in all endeavors. I really don’t know any designer who is ever happy with what he or she has produced. This, I think, is a good thing. When you complete a design of something or other and you can find no fault in it, nor find a way to improve it - sell your pencils, your done. That second guessing of yourself and that pushing for something better is what keeps a designer motivated and striving for something a bit more “perfect”.

So here is what I have come up with as a way to challenge myself over the next month and improve my furniture design skills at the same time - I’m going to design a box. That’s it. A box. You can call it a Tea Caddy, or a Jewellery Box or even a Keepsake Box, but the bottom line is that it is just a box. I plan on using this simple object as a test to see where formal knowledge about design will take you. As I complete one element of design theory I’m going to take what I learned and apply it to this simple six-sided object to see if the theory works or not. Where will it take me, I have no idea, but I expect to have a hell of a time with it and enjoy the journey. So let’s get started.

The first “rule” is one that anyone who has even glanced at a woodworking article about design will recognize - “The Golden Ratio Rule”. Now there is a whole mathematical equation behind this basic rule and even a special name for it - “Phi”. Now I have never been one to get lost in the technical side of things, and given I have a difficult time balancing my chequebook, this is definitely not the one I’m not going to start getting technical with, so let me simplify it for you.

The Golden Ratio Rule, simplified, means; to give something a pleasing balance to the eye, its height should be 60% of its total width, or visa versa. (For those that appreciate the exact, this is a “rounded off’ value. If you must, the full value is 1.6180339887498948482)

Sounds simple, doesn’t it? So lets see if it works in practice.

Below are eight shapes, all based on one dimension – 10”  (I told you I wasn’t good at math). Two employ the Golden Ratio Rule. Click on it to enlarge it and remove the distractions and see if you spot which ones employ this rule.


When you read my answers, the first calculation is always the width and the second, the height.

  1. 100% x 100%, or 10” x 10”
  2. 100% x 75%, or 10” x 7.5”
  3. 100% x 60%, or 10” x 6” (The Golden Ratio)
  4. 100% x 35%, or 10” x 3.5”
  5. 35% x 100%, or 3.5” x 10”
  6. 60% x 100%, or 6” x 10” (The Golden Ratio)
  7. 75% x 100%, or 7.5” x 10”
  8. 100% x 100%, or 10” x 10”

Analyzing each shape, here are my observations.

Numbers 1 and 8 definitely do not work for me and I will admit that my opinion is tainted in this case from experience gleaned from other design applications. Squares, while used often in modern design, have no sense of line or balance on their own. They are just, well - there. To work, a square must rely on its surroundings to give the shape proportion. As this is a box all on its own, my opinion is that a square one just won’t work.

Number 2 is one I could live with, although it appears to me to be a bit bulky. If these dimensions were to work, there would have to be some accoutrements added to force it to appear, for lack of a better word, sleeker. Staring at it, I did have to acknowledge that its height is out of proportion with its width, yet it does project a certain power, which is what I like about it.

Number 3 does work, so the rule does have teeth. The balance between its height and width is right on the money. The one thing that struck me about it, however, is that it did not evoke any feeling in me. There was no jumping up and down, screaming, “That’s the one, that’s the one!” The dimensions do not offend the eye, but they didn’t tantalize it either.

Number 4 appears too squat for me, like there is something missing. Its squat appearance, to me, is less than gratifying. It just does not draw my eye to it, and when my eye does pass over it, it keeps on going, as the shape holds no interest.

Number 5, with the same dimensions as number 4, but standing on end, looks like it will fall over in the slightest wind. At these dimension ratios, there is no stability horizontally. This shape, for me, defines the reason why I have never seen a pretty telephone pole – too skinny – too tall. You could modify this shape to improve it, like give it a prominent and wider base, and that is something to be considered.

Number 6, another sized to the Golden Ratio, but this time vertically, works, but to me, it is a toss-up between it and number 7. Number 6 is well proportioned, but it does seem to me to be slightly narrow, and therefore, a tinge unstable. It is not near as unstable as number 5, but not as stable as number 7. Again a wider base would be a huge asset to it.

Number 7, the same dimensions as number 2, works for me vertically, but has only borderline acceptance horizontally. While it is wider than the one that employs the Golden Ratio, to me it has more “presence”, more “power”. Proof of this is in the viewing. When your eye wanders from one to another within the vertical samples, it keeps coming back to this one and is held there longer than with the others. Unlike numbers 5 and 6, it does not need anything added to it to give it stability; its dimensions give that all on their own.

Another thing I noticed while viewing these shapes is that many can be categorized as “masculine” or “feminine”, especially the vertical ones. Numbers 1, 2 and 8 are seriously masculine. There is power in their dimensions, and they do not require any further additions to project that feeling of power. Number 4, with its low dimension ratio, appears to me to be very feminine. It projects a “softer” connotation than the others. You could also add number 5 to the feminine category, but really, it is just too damned skinny to be anything but a bad choice. What I find a bit fascinating, though, is that the Golden Ratio ones, numbers 3 and 6, are neither masculine nor feminine in stature. Could this be one of the reasons the Golden Ratio has been a rule of thumb these last two thousand years?

So there it is. The first “test’ of a rule. With these simple forms, all based on one similar dimension, I have convinced myself that the Golden Ratio Rule should always be considered. As with any “rule”, however, you have to know it to know when to break it. From this simple test of it, I have learned a couple of things about it.

  1. While there is strong evidence this ratio works in the vertical, it does not seem to me to stand-alone when it is rotated horizontally.

  1. A shape conforming to the Golden Ratio is gender neutral. While some may think this observation is a bit of a stretch, the reality is, there is gender in shapes, and proportions go a long way in defining them. Applying this observation to my simple box is going to cause a quandary because the essence of this exercise is to produce just a simple box that is pleasing to the eye yet has no defined purpose. If this box were to be a man’s Jewellery box, a higher ratio might not be a bad idea. If it were to be a woman’s, however, a lesser ratio might be in the cards. This means that, to properly determine the ratio, the final usage of the item and the gender to which this item is meant for, must be determined first.

The final conclusion that I came to is that the Golden Ratio must be considered in the design as it does have a great deal of merit. I just won’t be chiseling it in stone anywhere soon.

Peace,

Mitchell
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My Crozy Shop Floor Part II The Floor Part

Before getting to the OSB, I fastened the XPS panels to prevent them from shifting. I secured each of the 2 x 8 XPS panels with two (2) Tapcons into the underlying concrete floor. Thats not enough for permanent attachment, but since Id be attaching the OSB through the XPS, it only needed to be attached enough to hold still while I installed it. I started every other row of XPS with a half sheet so that though there were many joints where three (3) panels met, there were no four (4) panel joints.
The corded PC impact driver burnt out after
driving about 2 dozen Tapcons.
After the XPS, I installed the 3/4" tongue and groove OSB. I used a half sheet of OSB on every other row also to achieve the same 3 panel joints. Each sheet of OSB was fastened through the XPS into the concrete with 18 tapcons in a 4-3-4-3-4 patten, installed along the factory markings which are painted on the OSB to help identify where the framing is for typical installations. This left me with a floor fastened every 1.7’ on center. It shouldn’t be going anywhere.

Its beginning to look like a floor.
With the XPS installed to 7-1/2” from the garage door and the OSB installed to 12” from the edge of the XPS I called it a day on installing the floor. I has hoped to also make the threshold which will fit in the 7-1/2” space, but I realized too late that my planer was stuck in my living room, surrounded by the other workshop paraphernalia.
The next morning, after I picked up my new jointer, I began the long task of loading all of the tools into the shop by myself. By the time my wife got home in the early afternoon, the only thing left in the living room was my work bench.
Reloaded with the contents of my shop.
Though I still need to build the threshold and tie it into the OSB I’ve spent the few weeks since the floor was installed painting the walls and setting the shop back up. In that time, I’ve already come to appreciate how nice working on the new floor is. When I step from the concrete at the door to the OSB I can immediately feel how firm and soft the new floor is.
Though I’m far from finished, it’s absolutely delightful to be able to reach a
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Saturday, January 25, 2014

Kitchen Cabinets in Cherry



I was recently commisioned to build a full set of cabinets for a kitchen in an older Arts and Crafts Style Bungalow. This is a large project that Ill document here as it develops. The first step was going to the home, discussing design elements, wood species, special requests from the clients etc..After this first meeting I designed, with lots of input from the home owners, a set of cabinets that I thought would complement the Home style while incorporating the owners lifestyle. The cabinets will have a very much Arts and Crafts feel being made from Black Cherry, which I was quit happy about. Building a full kitchen is quite different than building a one-off cabinet. First of Ill be using 3/4" Cherry plywood for all of the cabinet boxes. These will be fastened using dadoes and rabbets cut into the panels to accept the mating pieces, with glue and pocket screws to fasten. All of the cabinets are furniture quality, meaning each box is its own enclosed space seperate from the next. This is a bonus for a kitchen by way of containing any smells or spills from one area to the next. A rock-solid building method that will last for the next hundred years.
Once the boxes are built, theyll get a full solid Cherry face frame, no plywood here, just solid wood. A full 7/8" thick this will stand up to any abuse. From this point on its all traditional joinery, frame and panel, mortise and tenon doors with centre stiles; hand cut dovetailed, solid cherry drawers with half blind dovetailed fronts. The finish is going to be a hand rubbed oil and varnish mixture. I find it really brings out the wood grain without adding too much gloss. I use a safe, non-toxic finish from a small company out of New York. Tried & True Traditional Oil and Varnish finish is a combination of highly refined polymerized linseed oil and natural-resin varnish (modified pine sap). Its high resin content produces a durable water-resistant finish that buffs to a warm semi-gloss sheen. It strictly adheres to the standards established by the FDA (Food and Drug Administration) and qualifies as non-toxic and safe for food-contact surfaces in both their uncured and cured (wet and dry) states. A perfect finish for a custom made kitchen.
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Friday, January 24, 2014

Wood crafts

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Home calendar wood crafts wood crafts enclosed bulletin board april 9

Wood Beads, Wooden Beads, Wood Craft, Wood Jewelry Beads - China Wood


Wood Beads, Wooden Beads, Wood Craft, Wood Jewelry Beads - China Wood

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Abstract Oil Painting

 

Yesterday I finished this painting! I havent had the space to paint since college - I absolutely love having a garage! Oil paint needs a well ventilated space while painting and drying, so a garage is perfect. 

In college I focused on more photo realistic subject matter, so doing something abstract was new for me, but I was inspired by this fabulous print by Kelli Hall in Kirstens recent nursery from 6th Street Design School. 

I picked up a 24"x36" canvas from Michaels for 50% (sale in store) plus an additional 25% off sale items coupon, it ended up being around $20. Great price, especially for their higher end canvas!

The painting included deep turquoise, aqua, light yellow, seafoam, and teal.  




Im planning on putting it above the new credenza in the office, finished photos Monday! 

Also, in case you were wondering, it was photographed in the garage, we moved this dresser from the guest room in order to fit the bed. Im planning on selling it, but for now it is holding some art supplies, so I need to find a place to put those first. 

Happy Friday, I hope you have a great weekend!

 
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Thursday, January 23, 2014

SAFETY FIRST







In the early 1970’s when I began my career in woodworking one of my first jobs was as a finishing carpenter working for a contractor from Yugoslavia. With the exception of me and one other carpenter all of the crew were recent immigrants from Yugoslavia. I remember one of my first days on the job; I needed to rip some wood on the table saw. I donned my safety glasses and proceeded with the task. The other carpenters watched me as I worked and when I was finished they mocked me for my use of safety glasses. They told me that using safety glasses was “Canadian” and by inference, wimpy. When they ripped material on the table saw they simply squinted to protect their eyes from slivers and projectiles. Perhaps Yugoslavians had developed stronger eyelashes from thousands of years of evolution. Probably not, the table saw has only been around for a few hundred years. No what these fellows had in common was macho moronic bravado. This, like the habit of whistling at passing women and long haired guys by workers on construction sites, I assumed was a thing of the past.

Not so according to a young fellow who dropped by my shop recently looking for an apprenticeship. This fellow, let’s call him Erik, had taken the entry level trades training for joinery at BCIT and had worked for four months for one of the larger millwork shops in the Vancouver area, this shop was a member of the industry association AWMAC. We chatted for some time about the state of the industry, apprenticeships, and his experiences so far. One of the things that caught his attention in my shop was the panel saw and specifically that the splitter and dust hood, stock safety features were in use. He was impressed because at his former employers these devices were simply removed and discarded as a matter of routine. When he inquired to his foreman why the splitter (the fin like piece of metal behind the blade) was removed he was told that it was "in the way”. He could not get an answer to the question “in the way of what?”

The splitter as shown in the photo above is one of the most ingenious safety features I have seen on a table saw, especially a sliding panel saw. I use my saw for both panels and solid wood. The splitter virtually eliminates the possibility of kickbacks, one of the most serious hazards with these machines. The only situation where the splitter can get in the way is when cutting a kerf part way through the material. In this case the splitter is easily removed in a matter of minutes.

The dust hood which catches as much as 50% of the airborne dust also acts as a very important safety feature preventing the operator from coming in contact with the moving blade. The only time this device is in the way is when ripping narrow parts against the fence. It has a lever on the top which allows the operator to easily lift the hood out of the way allowing the use of a push stick.

Many things disturbed me about Erik’s experience regarding safety procedures on his first job. It is difficult to attract good people to the joinery trade. Maybe part of the reason is because of these stupid attitudes that persist in the industry. It is one thing for a tradesperson to decide for himself to forgo the benefit of a safety device or procedure on the job and take a risk with life and limb but it is quite another to force an apprentice to take that risk by discarding safety devices and preventing him or her from using their own instinct and discretion.

Of course these foolish attitudes toward safety also negatively affect the bottom line for the business, which of course affects wages, which of course affects the ability to attract quality people to the joinery trade.
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Wednesday, January 22, 2014

the vermont banjo

#007 out the door today, and what a beauty! a local client commissioned this vermont themed banjo from will at seeders instruments a while back ... all vermont woods and inlays; local cherry from bob crosby at battenkill tone woods in arlington, vermont, walnut from my dcf stock, cut in rupert, hop hornbeam for the fretboard from a friend who was cutting some firewood and liked the look of the log and dropped it at our shop for will to dry and use ... its all good ... click the pictures to enlarge them ...
the seeders instruments nameplate ...
the whole deal
side view
will set up a new photography thing by hanging the banjo from the ceiling on monofilament fishing line in front of some pool table felt we had on hand. were wrestling with a new camera so some of the photos seem a little dark, but the details are crispy when you blow them up ...
back view with another map on the heel ..
peg head with a little knot figure in the walnut
nice tuners from stew mac ..
and the boat heel detail on the neck ... very cool ... i had never seen that shaped detail before.
and there is a short video, both claw hammer and picking style on wills website and there are a few in process photos below ...
other banjo posts here ... and wills banjo plays nice with some of our other vermont stuff ... might be time for me to do something vermonty ... hmmm .
the boys are proud to be vermonters .. sam has sold about 150 of his vermont belt buckles now ... great wedding and birthday presents.
and trevor made this coffee table for himself a few years back
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a double pedestal oval table



 this table is heading to california tomorrow.  its been in the works for a while and we had a small glitch when it came to the final finish color .  its a totally new color and today, will said weve got to get more of this stain  ... it was hard to photograph, and how it reads is sensitive to how your monitor is set.  its a really warm orange brown color .. click the photos to enlarge them.
close up
earthquake handles  .. i did mention california, didn;t i?
the clients original photoshopped image
this project started with an inquiry from a prospective client who had taken a image from my blog or website and photoshopped it himself to make it into something that better fitted the dimensions of his dining room.  basically, he stretched out the table below and added another pedestal.  brilliant, imho.

even though it was early in the corresponding stage and no money or commitments had changed hands, i was intrigued by the concept.  since we still had the drawings for the original table, and its model, it was a simple matter to create the new model. 
birds eye view
 
there was some talk about earthquakes, (the client lives north of san francisco), and earthquake handles, which turn out to be something to hold onto if you have to get under the table in the event of the earthquake, the design work proceeded and eventually we struck a deal.
 
above is the cad drawing showing the origin of the curves for the base elements and the seating and plate layout.  room for 12 good friends at least.
handle and base layout
even though the table is over 50" wide and about 10.5 long, trevor managed to create a clever pair of interlocking 1/4 oval templates that allowed him to lay out the wood for the glue up below.
one of the boards was just about, but not quite, long enough and we lost about an inch in width and length creating the revised oval.  not bad.  11 walnut matched sets are hard to come by, even from irion lumber.
after a rough cut with the jigsaw, trevor used the template and a top bearing flush cut bit to rout the table to final shape and add the aprons and stiffeners                                  
then, using the cnc, he cut the patterns for the base pieces.  on the original table, the pieces that ran the length of the table were longer than the ones that ran across the table.  after some study though, we decided that with two pedestals, the bases should be all the same.
bandsaw, sand, bandsaw, sand ... repeat as necessary.

then the pieces have to be mitered and dowels inserted to give the end grain of the curves some cross grain material for the lag bolts that attach the horizontals at the floor.  i missed it this table, but you can see photos of how that works in the post about the previous table, back in august 2010.  there is also a discussion there about strengthening the short grain where the top is attached also ...
fit it up ...
interesting shapes upside down too ..
sams sample earthquake handle  approved and good to go ... 9 more in the works ...
 
 reinforcing the short grain with long grain inserts to accept screws
 base only
with chairs


early on, we tried oval vs. racetrack ... oval won ...
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